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AUTOMATIC
TIG WELDING PLANT FOR DOUBLE WALLS, for the production of
heat exchangers from steel sheet of up to 2000mm width, with
the following characteristics:
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The
plant positions the spot-welding units and the sheets to
be spot and edge welded. The spot-welding units are carried
on compressed air driven slides for vertical travel and
on motorized slides for cross-travel. The sheets are transferred
by two pairs of motorized rollers that allow sheets of considerable
length to be processed.
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An
electronic device (PLC) controls the machine, governing
via the programme the logical sequence of the processing
cycle. The PLC is connected to a
touch
sensitive display terminal (Touch Screen), that allows the
variable parameters for the single processes, times and positions
for welding to be input and memorized in the resident programs.
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Two
to four spot-welding units are provided each with a TIG
generator, made up of a torch carriage, with a special patented
sheet holder, for longitudinal, transverse and spot welds.
Brushing units are fitted in line with the torch, and are
used to clean the welds.
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Spot
and transverse welding are carried out on a copper bar with
cooling or gas shield.
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The
longitudinal weld is effected on a copper roller.
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The
welding devices and accessories are carried at the top of
the machine, while the respective controls and electrical
components will be installed in the electric panel.
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The
electrical energy supply rating is approximately 40 KW,
including the welding generators, supplied at 380 Volt,
3 phase, 50 Hz, plus neutral and ground.
DOUBLE WALL/ PLATE HEAT EXCHANGERS
The
double wall heat exchanger is essentially made up of two steel
sheets welded together, forming a space where the cooling or
heating fluid can circulate through channels formed by inflation
after welding.
The differing sheet thicknesses, their distance and the geometry
of the spot welds allow the creation of passages of any section.

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